国家材料腐蚀与防护科学数据中心
National Materials Corrosion and Protection Data Center
中文 | Eng 数据审核 登录 反馈
专项名称 : 重点基础材料技术提升与产业化
项目名称 : 塑料制品的短流程与精细加工技术及应用示范-基于拉伸流变的UHMWPE高效加工与功能化关键技术数据集
项目编号 : 2016YFB0302300-002
说明 :

本课题针对常规剪切形变支配的成型方法成型加工 UHMWPE 过程中喂料困难、输运稳定性差、材料降解严重 等问题,开发出正位移输运与塑性耗散熔融塑化相协同的拉 伸形变支配 UHMWPE 短流程塑化输运技术,解决了短历程 固体输送过程的压实排气、正位移输运与塑性耗散熔融塑化 相协同等问题,实现 UHMWPE 的短流程熔融塑化及高速挤 出,解决高速挤出熔体破裂问题;基于分子链结构设计形成 了短支链 UHMWPE 的合成方案及分子量大小、支链长度等 的控制方法;通过拉伸分散界面结构控制的功能化调控技 术,实现了极高粘度 UHMWPE 的功能 化改性,提高 UHMWPE 制品性能的同时拓宽其应用范围;研究了拉伸形 变支配多外场耦合作用下 UHMWPE 制品多层次形态结构的 形成与演化机制,探明产品性能对不同热机械历史的响应规 律,为通过成型过程调控产品服役性能提供依据; 研究偏心转子熔融塑化输运机械系统的运动学、动力学,研 制出能够精准输出同轴自转和公转且能承受 UHMWPE 加 工中产生的轴向重载和偏心载荷的驱动与传动系统,满足 UHMWPE 及功能化体系塑化输运的需要。 通过课题研究,丰富和发展了 UHMWPE 短热机械历程塑化 挤出新理论,形成了最高产能超过 160kg/h 的四种尺寸系列 的拉伸流变支配的偏心转子挤出机,形成了 UHMWPE 棒材、 管材、板/片材、异型材及线材生产示范线。

英文说明 :

Because of the problems such as difficult feeding, poor transport stability, and severe material degradation in the UHMWPE forming process dominated by conventional shear deformation, this topic developed a short process plasticizing transport technology dominated by extension deformation is coordinated with positive displacement transport and plastic dissipation melting plasticization. The problems such as compaction exhaust, the synergistic effect of positive displacement transport and plastic dissipative melt plasticization in the short-term solid conveying process have been solved. The short process of melting plasticization and high-speed extrusion of UHMWPE was realized, and the problem of melt fracture in high-speed extrusion was solved. The synthesis scheme of short branched UHMWPE and the control methods of molecular weight and branched-chain length were formed based on the design of molecular chain structure. The functional modification of ultra-high viscosity UHMWPE was realized through the functional control technology of extension dispersion interface structure control, which improved the properties of UHMWPE products and broadened their application range. The formation and evolution mechanism of the multi-layer morphological structure of UHMWPE products under the coupling effect of multiple external fields dominated by extension deformation was studied, and the response law of product properties to different thermo-mechanical history was explored, providing a basis for regulating product service performance through forming process. The kinematics and dynamics of eccentric rotor melt plasticizing transport mechanical system were studied, and the drive and transmission systems which can accurately output coaxial rotation and revolution, and can withstand axial heavy load and eccentric load produced in UHMWPE processing were developed to meet the needs of UHMWPE and functional plasticizing transport system. Through the subject research, enrich and develop the UHMWPE short thermo-mechanical history plasticizing extrusion new theory, and develop an eccentric rotor extruder dominated by elongation rheology with the maximum capacity of more than 160kg/h. And UHMWPE bar material, pipe material, plate/sheet material, profiled material and wire material production lines.

关于国家科技资源服务平台

国家科技基础条件平台中心是科技部直属事业单位,致力于推动科技资源优化配置,实现开放共享,其主要职责是:承担国家科技基础条件平台建设项目的过程管理和基础性工作;承担国家科技基础条件平台建设发展战略、规范标准、管理方式、运行状况和问题的研究,以及国际合作与宣传、培训等工作;承担科技基础条件门户系统的建设与运行管理工作;参与对在建和已建国家科技基础条件平台项目的考核评估和运行监督工作。

国家科技资源服务平台相关网站


国家材料腐蚀与防护科学数据中心

国家高能物理科学数据中心

国家基因组科学数据中心

国家微生物科学数据中心

国家空间科学数据中心

国家天文科学数据中心

国家对地观测科学数据中心

国家极地科学数据中心

国家青藏高原科学数据中心

国家生态科学数据中心

国家冰川冻土沙漠科学数据中心

国家计量科学数据中心

国家地球系统科学数据中心

国家人口健康科学数据中心

国家基础学科公共科学数据中心

国家农业科学数据中心

国家林业和草原科学数据中心

国家气象科学数据中心

国家地震科学数据中心

国家海洋科学数据中心