The failure of stress corrosion fraction (SCF) will lead to the
ejection of nuclear power plant related equipment, which will
affect the safety and economy of nuclear power plant. In this
paper, a SCF failure analysis method for primary coolant circuits
materials was established based on Paris model, and the
uncertainty of fracture toughness was transformed into an
integral form to improve the calculation efficiency. Taking the
weld of thermowell as an example, the probability of SCF failure
was calculated, and the uncertainty was analyzed by Wilks’
method. The influences of simple random sampling (SRS), Latin
hypercube sampling (LHS) and Halton low discrepancy
sequence on the uncertainty quantification of the calculated
results were studied. At the same time, a surrogate model was
established based on polynomial chaos expansion (PCE) method
to study whether this method was suitable for SCF probability
calculation. The results show that Halton sequence with 1000
samples can make the mean and variance convergence of failure
probability better than SRS and LHS. When calculating the
upper limit of tolerance interval, the mean and median of results
corresponding to LHS are similar to those of SRS, but the
dispersion degree of LHS is lower than SRS, while the results
corresponding to Halton sequence are smaller than those
corresponding to SRS and LHS. The increase of Wilks’ order can
reduce the conservatism. When the order is 4, both the
computational efficiency and the computational accuracy are
considered. The results of the surrogate model based on PCE are
basically consistent with those of the original program, but the
amount of calculation is greatly reduced. This method is suitable
for SCF probability analysis.