国家材料腐蚀与防护科学数据中心
National Materials Corrosion and Protection Data Center
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专项名称 : 政府间国际科技创新合作
项目名称 : 新型环保表面成膜型缓蚀剂的缓蚀机理及应用
项目编号 : 2021YFE0107000
说明 :

酸化缓蚀剂是油气井酸化、酸压过程中使用最为普遍的化学助剂。近年来,虽然高效酸化缓蚀剂的开发不断取得新的进展,但现有酸化缓蚀主剂基本仍以早期开发的曼尼希碱、杂环季铵盐为主。因此研制新型结构的酸化缓蚀主剂,开发更加经济高效、环境友好的新型酸化缓蚀剂产品是新时代油田化学工作者所面对的重要课题。这对于促进酸化缓蚀剂产品升级换代,提高缓蚀剂作用机理的认知具有重要意义。

本项目以相对应的前体季铵盐为原料,在添加氧化剂亚硝酸钠、溶剂异丙醇的条件下,合成得到13种具有酸化缓蚀性能的一系列吲哚嗪衍生物;对合成的吲哚嗪衍生物进行缓蚀性能评价和缓蚀机理研究,结果表明氯化苄基喹啉季铵盐衍生物(BQD)具有优异的缓蚀性能,其分子以5个共轭环状单元组成的共轭平面为基准,平行角度吸附于金属界面上,从而具有更优异的缓蚀性能;对性能优异的BQD进行合成路径优化,使合成产物粗产品中BQD含量可达到58%,同时以喹啉、氯化苄和乙醇为原料,通过简便的“一锅法”两阶段的反应,得到BQD含量较高的“一锅法”季铵盐粗产品直接作为缓蚀剂;对BQD进行复配性能研究发现乌洛托品和碘化钾分子能够有效的吸附填充在BQD与金属基底表面的间隙上,从而具有较好的缓蚀增效性能。以此建立了两种新型缓蚀剂复配体系: DS-1(配方为BQD纯品:乌洛托品:溶剂=10: 1: 31),在60℃-90℃时低于评价标准的缓蚀剂加量下,20%盐酸溶液中N80钢片的腐蚀速率仍优于评价标准要求,具有优异的缓蚀性能;HS-1(配方为 “一锅法”季铵盐缓蚀剂:乌洛托品:碘化钾:溶剂=10: 5: 2: 33),在100℃-120℃时,低于评价标准的缓蚀剂加量下对N80钢片具有优异的高温缓蚀效果。

英文说明 :

Acidizing corrosion inhibitor is the most commonly used chemical additives in the process of oil and gas well acidizing and sour pressure. In recent years, although the development of efficient acidizing corrosion inhibitors has made new progress, the existing acidizing corrosion inhibitors are still based on Mannich base and heterocyclic quaternary ammonium salts developed earlier. Therefore, the development of new structure of acidizing corrosion inhibitors and the development of new acidizing corrosion inhibitor products that are more cost-effective and environmentally friendly is an important issue for oilfield chemists in the new era. This is of great significance to promote the upgrading of acidizing corrosion inhibitor products and to improve the knowledge of the action mechanism of corrosion inhibitors.

In the present work, a series of 13 indolizine derivatives with acidic corrosion inhibition properties were synthesized by taking the corresponding precursor quaternary ammonium salts as raw materials, and adding oxidizing agent sodium nitrite and solvent isopropanol; and the synthesized indolizine derivatives were subjected to the evaluation of corrosion inhibition properties and the study of corrosion inhibition mechanism, and the results showed that benzyl quinoline quaternary ammonium salt derivatives of benzyl chloride (BQD) have excellent corrosion inhibition properties, and the molecules of them are composed of 5 conjugated cyclic units with conjugated planes, which is a very important issue for the new era oilfield chemists. Its molecules are adsorbed on the metal interface at parallel angles based on the conjugation plane composed of five conjugated cyclic units, so that it has better corrosion inhibition performance; the synthesis path of BQD with excellent performance is optimized, so that the content of BQD in the crude synthesis product can reach 58%, and at the same time, the BQD is obtained from the raw materials of quinoline, benzyl chloride and ethanol through the simple “one-pot” reaction in two phases. At the same time, using quinoline, benzyl chloride and ethanol as raw materials, through a simple “one-pot method” two-stage reaction, the “one-pot method” quaternary ammonium salt crude product with higher content of BQD was obtained to be directly used as a corrosion inhibitor; the compounding performance of BQD was found to be able to effectively adsorb and fill the interstices between the BQD and the surface of the metal substrate with urolithiocarbamate and potassium iodide, which resulted in a better corrosion inhibition and enhancement performance. In order to establish two new corrosion inhibitor compounding system: DS-1 (formula for BQD pure: urotropine: solvent = 10: 1: 31), at 60 ℃ -90 ℃ lower than the evaluation of the standard corrosion inhibitor dosage, 20% hydrochloric acid solution in the N80 steel corrosion rate is still better than the evaluation of the standard requirements, with excellent corrosion inhibition; HS-1 (formula for “” one-pot method “ quaternary iodide molecules can effectively adsorb and fill the gap between the BQD and the metal substrate surface, thus having a good corrosion inhibition performance. HS-1 (formulated as “ one-pot method ” quaternary ammonium corrosion inhibitor: urotropine: potassium iodide: solvent = 10: 5: 2: 33), at 100 ℃ -120 ℃, lower than the evaluation of the standard corrosion inhibitor dosage of the N80 steel sheet has an excellent high-temperature corrosion inhibition effect.



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