一种在线预警和离线诊断的“预测‑验证‑反馈‑优化”闭环系统,包括在线预警、离线诊断闭环系统;在线预警闭环系统包括在线预测、验证、反馈、优化,在线预测实现故障类型预测,在线验证判别在线预测是否正确,在线反馈将故障信息反馈至故障预警系统,在线优化对在线误差自检算法进行优化,完善故障案例库;离线诊断闭环系统包括离线预测、验证、反馈、优化,离线预测建立精度退化模型,实现机器人健康状况离线预测,离线验证离线预测准确性,离线反馈将离线预测参数反馈至精度退化模型,离线优化分析参数影响以及精度退化模型演变规律,对数模联动算法进行改进以及参数优化;本发明实现在复杂工况下的准确故障预警,实现更准确的预测性维保。
The invention discloses a ''prediction-verification-feedback-optimization'' closed-loop system of online early warning and offline diagnosis. The ''prediction-verification-feedback-optimization'' closed-loop system comprises online early warning and offline diagnosis closed-loop systems. The online early warning closed-loop system comprises online prediction, verification, feedback and optimization, fault type prediction is achieved through online prediction, whether online prediction is correct or not is judged through online verification, fault information is fed back to a fault early-warning system through online feedback, an online error self-checking algorithm is optimized through online optimization, and a fault case library is perfected. The offline diagnosis closed-loop system comprises off-line prediction, verification, feedback and optimization. A precision degradation model is established through offline prediction, offline prediction of a health condition of a robot is achieved, offline prediction accuracy is verified offline, offline prediction parameters are fed back to the precision degradation model through offline feedback, parameter influences and an evolution lawof the precision degradation model are optimized and analyzed offline, and improvement and parameter optimization are performed on a digital-analog linkage algorithm. In the invention, accurate faultearly warning under complex working conditions is realized, and more accurate predictive maintenance is realized too.