通过Deform-3D三维几何建模软件对烧结纯钼的单向轧制过程进行数值模拟,采用模拟软件自带图形元素,结合相关尺寸设计建立模型。选择Langrangian增量形式计算轧制过程中的塑性变形。通过共轭梯度法计算单步,计算步之间采用直接迭代。轧辊与锻件接触,轧辊温度300 ℃,界面热传系数为5 N/(sec·mm·℃),环境温度为20 ℃,热对流系数为0.02 N/(sec·mm ℃)。设置不同相互间的库伦摩擦系数、轧制温度、轧制速率、轧制变形量等参数,探究最优选的轧制方案。采用真应变计算公式,通过轧件的尺寸,在前处理中对轧件温度、轧辊速率、推块速度、各运动方向等的设置,在后处理模块中可按照不同运动方向及轧件温度,获得轧制后轧件的形状尺寸变化图;在网格分化模式下,可观察到软件计算模拟的金属网格分布情况;在后处理模块中,通过选择不同视角位置,可获得轧制后轧件各位置的等效应力及等效应变分布图;在后处理模块中,通过在不同位置进行切分,可观察到轧件不同位置承受的破坏能量分布情况。
The one-way rolling process of sintered pure molybdenum is numerically simulated by Deform-3D three-dimensional geometric modeling software. The simulation software is equipped with graphic elements and the model is built in combination with relevant size design. The Langrangian incremental form is selected to calculate the plastic deformation during the rolling process. A single step is calculated by the conjugate gradient method, and direct iteration is used between calculation steps. The roll is in contact with the forging, the temperature of the roll is 300 ℃, the interface heat transfer coefficient is 5 N/(sec·mm·℃), the ambient temperature is 20 ℃, and the heat convection coefficient is 0.02 N/(sec·mm ℃). Set different parameters such as Coulomb friction coefficient, rolling temperature, rolling speed, rolling deformation, etc. to explore the most optimal rolling plan. The true strain calculation formula is adopted, through the size of the rolled piece, the temperature of the rolled piece, the roll speed, the push block speed, each movement direction, etc. are set in the pre-processing, and the post-processing module can be based on different movement directions and rolling piece temperatures. Obtain the shape and size change diagram of the rolled piece after rolling; in the grid differentiation mode, the distribution of the metal grid simulated by the software can be observed; in the post-processing module, by selecting different viewing angles, the rolling after rolling can be obtained Equivalent stress and equivalent strain distribution diagram at each position of the piece; in the post-processing module, by cutting at different positions, you can observe the distribution of the damage energy suffered by the different positions of the rolling piece.