非球面光学镜头广泛用于手机镜头、数码相机和导弹视窗等图像采集系统领域。鉴于其效率高、成型精度高和镜片损伤小等优点,模具热弯制造 (模造)成为理想的制造方法。在模造过程中,热弯模具性能是关乎镜头质量的核心。传统石墨模具受限于低的硬度、抗氧化能力和高温强度,难以满足连续化制造需求。目前,业内较多采用的碳化钨替代材料也因其较差的断 裂韧性和抗氧化性能,难以满足曲面玻璃的高效高质量制造。基于此背景,项目拟开发新一代高硬高韧、耐磨、抗氧化、抗压的高熵碳化物陶瓷热弯模具新材料,并实现对新材质热弯模具高效制造关键技术的掌握,以此逐步实现对现有模具材质的替代,整体提升非球面透镜的制造效率与精度。
Aspherical optical lenses are widely used in the field of image acquisition systems such as cell phone lenses, digital cameras and missile windows. Given the advantages of high efficiency, high molding accuracy and low lens damage, mold hot bending manufacturing (moldmaking) has become an ideal manufacturing method. During the molding process, the performance of the hot bending mold is central to the quality of the lens. Traditional graphite molds are limited by low hardness, oxidation resistance, and high-temperature strength, making it difficult to meet the demands of continuous manufacturing. Currently, tungsten carbide, which is the most commonly used alternative material in the industry, is also difficult to meet the high efficiency and high quality manufacturing of curved glass due to its poor fracture toughness and oxidation resistance. Based on this background, the project intends to develop a new generation of high-entropy tungsten carbide ceramic hot bending mold materials with high hardness and high toughness, wear-resistant, oxidation-resistant and compression-resistant, and to achieve mastery of the key technologies for efficient manufacturing of new hot bending molds, so as to gradually realize the substitution of the existing mold materials, and to improve the manufacturing efficiency and precision of aspheric lenses as a whole.