发展超超临界燃煤火电技术,是当前降低火电CO2排放最现实、最可行、最经济、最有效的途径。先进超超临界机组中的高温部件需要用到镍基耐热合金。针对国家重点材料技术提升与产业化的需求,由钢铁研究总院牵头,抚顺特殊钢股份有限公司、扬州诚德钢管有限公司、上海锅炉厂有限公司和北京科技大学等单位组成课题组,联合攻关,解决先进超超临界火电机组用新型C-HRA-2/C-HRA-3镍基耐热合金的强韧化机理、服役温度下长期时效组织和性能稳定性原理、大型镍基耐热合金锻件组织和性能均匀性控制因素等重大科学问题,突破成分优化和窄成分范围精控技术以及低偏析控制技术,精细热加工和热处理等关键技术,开出发C-HRA-2/C-HRA-3 镍基耐热合金及锻件的成套生产技术集成,形成独立知识知权的技术工艺体系,生产出典型示范锻件,满足C-HRA-2 合金675℃10 万小时外推≥100MPa,C-HRA-3 合金700℃10 万小时外推≥100MPa 的要求,实现高端装备材料生产技术提升与产业化突破。
The development of ultra supercritical coal-fired thermal power technology is the most realistic, feasible, economical and effective way to reduce CO2 emission of thermal power. High temperature components of advanced ultra supercritical unit need to use nickel based heat resistant alloy. In view of the demand of national key material technology upgrading and industrialization, the research group is led by the general iron and Steel Research Institute and composed of Fushun Special Steel Co., Ltd., Yangzhou Chengde Steel Pipe Co., Ltd., Shanghai Boiler Works Co., Ltd. and Beijing University of science and technology to jointly tackle key problems, and solve the strengthening and toughening mechanism of new type C-HRA-2 / C-HRA-3 nickel based heat resistant alloy for advanced ultra supercritical thermal power units Major scientific issues such as the principle of long-term aging structure and performance stability at service temperature, the control factors of microstructure and performance uniformity of large nickel base heat-resistant alloy forgings, and breakthroughs in key technologies such as composition optimization and narrow composition range precision control technology, low segregation control technology, fine heat processing and heat treatment, A complete set of production technology integration of C-HRA-2 / C-HRA-3 nickel based heat-resistant alloy and forgings was developed to form an independent technological process system with intellectual property rights. Typical demonstration forgings were produced, meeting the requirements of extrapolation ≥ 100MPa for C-HRA-2 alloy at 675 ℃ 100000 hours and extrapolation ≥ 100MPa for C-HRA-3 alloy at 700 ℃ 100000 hours.